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How Modern Maintenance Slashes Downtime in Automated Facilities

Published on 30.06.2025

The Challenge


As automation and robotics take over production and warehouse environments, maintenance becomes mission-critical. Yet many operations still rely on outdated practices—reactive repairs, rigid service schedules, and disconnected systems. The cost? Unplanned downtime, rising maintenance expenses, and mounting pressure on lean teams. In highly automated environments, one failing robot can disrupt an entire workflow.


The Solution


Predictive maintenance is proving to be the game-changer. By using real-time data and AI to identify issues before they cause breakdowns, companies are cutting downtime by up to 45% and reducing maintenance costs by 25%. WAKU Care—a next-generation, cloud-based CMMS—enables exactly this approach. It brings visibility, speed, and structure to maintenance processes in robotics-driven facilities.


What WAKU Care Offers


Real-time asset monitoring across fleets of AGVs, AMRs, conveyors, and machines
AI-based scheduling and alerts for condition-driven maintenance
Mobile workflows and AR-guides repairs support for faster response
Open API integrations with ERP, MES, and IOT platforms
Actionable analytics to improve uptime and reduce MTTR by up to 38%
Audit-ready documentation to support safety, quality, and compliance standards


The Impact


Facilities using WAKU Care have seen up to 28% higher equipment availability, streamlined repair processes, and a faster ROI on automation investments. Instead of reacting to failures, they now prevent them—keeping operations efficient, safe, and scalable.


Conclusion


If your maintenance team is still juggling spreadsheets and firefighting breakdowns, it’s time for a smarter approach. WAKU Care equips you for the realities of Industry 4.0—turning maintenance into a strategic advantage.

👉 Download the whitepaper to learn more

Contact our robot experts!

WAKU Robotics supports you in choosing the right robot for your application. We take care of the procurement of the robots as well as the on-site test. Our WAKU Care software helps you to operate the robots across manufacturers and to analyze the processes.

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